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Counting on our wide industry experience, our organization is involved in manufacturing and supplying an excellent quality range of Tungsten Faced Electrode Shaft. It is used for copper wire welding, enameled wire welding, copper lug welding, copper foil welding and copper crossing wire welding. The electrode shaft is used for flash and butt welding electrodes in applications in which high heat resistance, high malleability, and low thermal expansion are required. Tungsten Faced Electrode Shaft is also used in the liners of some specialty shaped explosive charges for the defense and oil and gas industries.
Features:
Higher thermal conductivity
Wear resistant
Easy to use
Technical Specification :
RWMA Group A
CuCr and CuCrZr
| Content (%wt.) | Density (g/cm3) | Conductivity (%IACS) | Hardness (HRB) | RWMA |
Cr: 0.6-1% | 8.9 | 70 | 85 | Class 2 |
Cr: 0.5-1.5%, Zr: 0.05-0.25%, Cu: balance | 8.9 | 80 | 80 | Class 2 |
Production process : Vacuum casting - hot forging - solid solution processing - cold forging, heat treatment - final processing
Application :
Parts for resistance welding equipment, electrode rods, shaft and packing materials, or as moulds for large convex welding machines, welding electrodes, seam welding wheels, electrode holders, plastic mould parts.
Nickel Silicon Copper
| Composition | Density (g/cm3) | Conductivity (%IACS) | Hardness (HRB) | RWMA |
Si: 0.60-1.1% Ni: 2.4-3.4% Cu: balance | 8.83 | 40 | 90 | Class 3 |
Production Process : Vacuum casting - hot forging - solid solution processing - cold forging, heat treatment - final processing
Application
Silicon bronze electrodes, parts for resistance welding equipment, electrode rods, shaft and packing material, or as moulds for large convex welding machines, welding electrodes, seam welding wheels, electrode holders, plastic mould parts.
CuCo2Be
| Content (%wt.) | Density (g/cm3) | Conductivity (%IACS) | Hardness (HRB) | RWMA |
Be: 0.40-0.70% Co: 2.40-2.70% Cu: balance | 8.83 | 45 | 95 | Class 3 |
Production Process : Vacuum casting - hot forging - solid solution processing - cold forging, heat treatment - final processing
Application
Resistance welding electrodes, parts for resistance welding equipment, electrode rods, shaft and packing materials, or as moulds for large convex welding machines, welding electrodes, seam welding wheels, electrode holders, plastic mould parts.
RWMA Group B
Refractory Metal
Tungsten copper :
| Composition | Density (g/cm3) | Hardness (HRB) | Conductivity (%IACS) | RWMA |
W50Cu50 | 11.9 | 65 | 54 |
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W55Cu45 | 12.5 | 70 | 49 | Class 10 |
W70Cu30 | 14.1 | 82 | 42 |
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W75Cu25 | 14.5 | 90 | 38 | Class 11 |
W80Cu20 | 15.2 | 98 | 34 | Class 12 |
W85Cu15 | 15.9 | 240HB | 30 |
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W90Cu10 | 16.75 | 260HB | 27 |
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Application
Stainless steel, steel net, barbed wire, copper strip, aluminum tape, silver cord
Tungsten
| Composite (%wt.) | Density (g/cm3) | Hardness (HRC) | Electrical Conductivity (%IACS) | Class | RWMA | Comparison |
W 99.95 | 19.3 | 36 | 30 | 13 | 13.743 | High temperature resistance |
W-Ce (CeO2:2%) | 19.2 |
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| Low electric discharge power, fine arc-starting performance, excellent arc erosion resistance, longer service life |
W-La (La2O3: 1-2%) | 19.2 |
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| Low electric discharge power, easy for machining |
Production Process : Powder mixture - CIP - sintering - forging - final processing
Application :
Tungsten electrode, tungsten-faced electrode used for plasma discharge electrode, fusion electrode, micro TIG welding electrodes and resistance welding electrodes. Used for welding copper wires, enameled wire, copper lug, copper foil.
Molybdenum
| Comparison (wt.%) | Density (g/cm3) | Hardness (HRB) | Electrical Conductivity (%IACS) | RWMA | Comparison |
Mo 99.95 | 10.2 | 90 HRB | 30 | 14.423 | Superior electrical and thermal conductivity |
TZM (Ti: 0.5%, Zr: 0.08%, C: 0.02%) | 10.17 |
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| High thermal and creep resistance |
Mola (La2O3: 0.1 -1.8%) | 10.19 |
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Production Process : Powder mixture - CIP - sintering - forging - final processing
Application :
Molybdenum electrode, molybdenum-faced electrode, micro TIG welding electrodes, resistance welding electrodes, used for welding copper wire, enameled wire, copper lug, copper foil, PCB circuit board wire and stainless steel.
